Sunday, June 11, 2006

Solar Two - Solar Food Dryer & Vacuum Sealing






We attempted to build a solar food dryer, using the sun energy to hygienically dry fruits in Cambodia. We have search through the internet and came across a design which we can try out.



We bought wood and cut the to shapes and assemble them together. Finally, we painted it and allow it to dry before using it.
Sun energy is collected through the transparent plastic and heats up a wire mesh inside. Air intake from the front sucked in and heated up by the wire mesh, the hot dry air rises because of convection in the dryer and flow into the drying chamber behind. The fruits prepared for drying are placed on trays to be dried in the chamber. On a hot day, the temperature in the chamber reaches about 50 degress Celcuis and humidity falls to below 30%. Drying takes about 3 days.









The temperature and humidity of the drying chamber was measured from night time till the next evening. It was noted that the humidity at night reaches above 80% while its temperature drop to below 30 degress Celcius. During the day, the temperature in the chamber increases to above 50 degrees Celcuis and the humidity falls close to 30%. Drying of the fruits takes place only during the day time.
The result was partially successful. Somehow we could not get complete drying of the fruits. Probably due to condensation of moisture at night.


Hence for the next improvement to the design, we must introduce continuous drying process through the night which we will require some heating process.





In conjunction with the solar dryer, we design a vacuum sealing machine to store the dried fruits in a vacuum sealed plastic bag. The machine does not use electricity but working on the priciple of a reverse bicycle pump for sucking the air out of the plastic bag and using fire from a candle stick to seal the plastic bag.

Saturday, June 10, 2006

Solar Two - Fire Store Construction

On request from the orphanage, we build a fire stove for them. We got all the children in the orphange to help in carrying the bricks for the stove. We visted one of the villager's house to study how a fire stove is constructed. We came back using a double walled stove to prevent heat lost to the outside wall when fire is lit.






For the top, we constructed a mould and later put cement into it and allow them to dry before removing them. The hole size is determined by using their largest cooking pot.







We prepared the ground where the stove is to be placed and began brick laying.










We have a specialist who is good at mixing cement, sand and water in the quickest possible time.










Finally, we could see the shape of the fire stove. We place the pre-fabricated top onto the base of the fire stove and to complete the job, plaster the bricks to provide a good finishing touch.